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NEW OBJECT DESIGN

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Theron Hawley

 I am passionate about integrating engineering and design to create beautiful, functional, customer-centered objects. My experience includes a master's in Industrial Product Design and 9 years of mechanical engineering experience working on various projects across bio-medical, cooking, outdoor sports, & consumer accessories.


Token Vessels

Founder- May 2023

  • Created over 50 prototypes in various materials.
  • Sourced custom injection molded components from China.
  • Ran successful kickstarter campaign to launch product.
  • Did all photography, video editing, and built shopify website.
  • Manage customer orders and fulfillment.

Product

Token Vessels

  • Silicone cups for organizing and storing board game accessories.

tokenvessels.com

Liquid Insight Waterproof Enclosure

Contract Design Engineer- Jan 2024 - Oct 2024

  • Redesigned product enclosure with seals for an IP 68 rating.
  • Ran FEA simulation to inform frame design and material selection.
  • Designed for injection molding with rib features and draft. 


Products

Waterproof Enclosure 

  • Product still under NDA.


Typhur Outdoor Cooking Product

Mechanical Engineer- Jun 2022 - Feb 2023

  • Designed sheet metal enclosure.
  • Designed high temperature components including seals and hinges.
  • Built first prototype.
  • Ran system benchmark testing.


Products

Outdoor Cooking Product

  • Advanced smart outdoor cooking product. 
  • Product still under NDA.


TidyBoard Original and V2

Contract Design Engineer- Jan 2021 - Aug 2023

  • Added final design details to original TidyBoard. Consulted on final design for manufacturing.
  • Created patent drawings.
  • Created conceptual design of V2 TidyBoard.


Products

TidyBoard Original

  • A cutting board that holds nested containers to allow easy meal prep.

TidyBoard V2

  • A redesign of the original board to be more compact.

tidyboard.com

Veer Belt Drivetrain

Lead Product Designer Jan 2018 - May 2022

  • Designed &3D modeled belt tensioner and sprockets.
  • Ran in-house ISO testing and managed independent testing.
  • Designed & built production automation equipment.
  • Managed vendors in the US, China and Taiwan.
  • CNC machined prototype components in house.

Products

Belt Drivetrain including Sprockets and Belt Tensioner.

  • An Innovative e-bike belt drivetrain that lasts longer with lower maintenance than traditional drivetrains. 

Automated Rivet Installation Tool

  • A pneumatic tool that installs pins into a toothed belt splice. 

Rivet Pliers

  • Hand pliers for installing pins into a toothed belt splice. 

veercycle.com

Spurcycle Compact Bell

Contract Design Engineer- Feb 2019 - Aug 2021

  • Developed concepts for new products including sketches and prototypes.
  • Refined engineering of bell lever and screw insert location.
  • Prototyped packaging design.
  • Redesigned rivet install fixture for original bell assembly. 


Products

Compact Bell

  • A redesign of the best (and most expensive) bicycle bell on the market to allow it to be injection molded. 

veercycle.com

SE3D r3BEL Bioprinter

Staff Design Engineer- June 2015 - Oct 2016

  • Designed frame and Core-XY mechanism for driving the printer.
  • Created and assembled initial prototypes. 


Products

r3BEL Bioprinter

  • A classroom bioprinter aimed at high school education.


SE3D Youtube

theron@newobject.design

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San Francisco, California